Cannondale SuperSix EVO 2012: introducing the 695g frame

By Matt Pacocha and Warren Rossiter | Thursday, May 5, 2011 11.37am

Cannondale Bicycles launched their new SuperSix EVO chassis in Torino, Italy, today. The frame is said to meet the rigorous performance requirements of both Cannondale’s own test lab and the Liquigas-Cannondale professional cycling team, despite its extraordinarily low 695g frame weight (size 56cm).

The project is the culmination of two full years of development and the first major project road project from Cannondale to come from the collaboration with Peter Denk, an industry renowned carbon engineer and Cannondale’s new director of technology. Denk's first projects for Cannondale included the Flash and Jekyll carbon fiber mountain bikes, as well as the aluminum CAAD 10 road frame.

How did they do it?

The major weight savings have been achieved through the use of Cannondale's new carbon moulding technique.  The frame's carbon fibre material is layed up around an EPS core (like the foam used in bicycle helmets). This core has detailed instructions on the fibre layup making an extremely precise assembly.

The rear triangle of chainstays and seatstays are moulded in one piece. Almost every other carbon frame available has the dropouts bonded into this structure whereas Cannondale have been able to use a continuous fibre structure. This, according to Peter Denk, allows them to choose the ideal mix of standard, high-mod, and ultra high-mod fibres for an optimum level of stiffness, whilst allowing for some movement vertically offering a smoother ride.

The added benefit of this technique means the tube thickness can be vastly reduced because bonded-in dropouts need thicker tubes to bond to. The Cannondale drop-outs weigh just 17g, with the average competitor's bikes' equivalent being 34g.

Cannondale also gave us the data from independent testing showing the SS Evo to have a class-leading stiffness to weight ratio, outstripping all of its competitors from the likes of Cervelo, Trek, Specialized, Storck, Canyon and more.

The supersix evo ultimate model weighs just 4.95kg (10.93lbs) on our scale: the supersix evo ultimate model weighs just 4.95kg (10.93lbs) on our scale

Sub 5kg bike!

Light but strong?

We’d be concerned that a bike that gets down to a weight this low is going to be fragile, but Cannondale claim that the EVO’s complex layup and mixture of fibres actually makes this one of the strongest frames they have ever made. Even to the point of providing data from destructive tests showing the Evo to be stronger than their own super tough aluminium CAAD9 road frame.

Design aims

The aims of the design have been: lightweight, stiffness, smooth riding, and finally a reduction in drag. The drag reduction has been achieved not by using aero profiles like the current aero specials just launched from Specialized and Scott, but rather in reducing tube diameters and frontal area. The headtube has gone from the massively oversized 1.5” bottom race down to a slimmer 1 1/4” item. The downtube has been slimmed by 20% and the fork by 11%.

Cannondale have taken inspiration from the world of Formula 1 with its Speed Save concept. F1 car suspension isn’t to aid driver comfort but rather to aid traction and handling. Speed Save is Cannondale's take on this for bikes.

The fork and rear stays work to create movement to take the sting out of the road. The rear chain and seat stays have flattened centre sections, and this change in shape along with the carbon layup offers a small amount of movement vertically. This allows the bike to ride smoothly over rougher surfaces and it's claimed this gives a smoother power transfer to the rear wheel making for a more efficient ride.

Up front the forks dropout is offset by setting the axle back from the fork end. This means a shallower continuous curve can be made. Offsetting keeps the steering and handling sharp whilst giving more movement fore and aft in the fork blades, all aiding its bump smoothing abilities.

Giro debut

Cannondale supersix evo team: cannondale supersix evo team

SuperSix Evo Team

The SuperSix Evo will be debuting under the seats of team Liquigas at the Giro d'Italia starting Saturday and the bike will be in the shops this June. Details of the ranges pricing are a little thin on the ground but we do know the line-up.

Heading the list is the SuperSix Evo Ultimate. This gets the 695g ultimate frame (the weight is kept down by the use of lightweight paint) shod with DT Swiss RRC carbon tubular wheels, Zero G brakes and SRAM Red. We put this one on the scales and it tipped them at a frankly astonishing 4.9kg.  

Next in line is the Team, with Mavic Cosmic Carbone SLRs and SRAM Red (in green to match the Liquigas team colours) and weighing in at 6.4kg. The frame is a little heavier due to the extra paint of the team livery with its frame weight rising to 727g. A Di2 equipped version will also be available weighing in at the same 6.4kg.

Dura-Ace is next in line with its own black and white finished frame, weighing 750g.

Entry into the EVO range starts with the SRAM Red 750g framed version built with FSA’s SLK range of bar, stem and post and Ksyrium Elite. Expected price for this model is around €4300.

Cannondale Evo v Cervelo R5ca

With the new SuperSix Evo, Cannondale have created what is now the world’s lightest production frame at 695g. That means it out does the remarkable Cervelo R5ca by just one gram. Coincidence? We think not. Especially as Cannondale also showed us a development Evo frame which surpasses all of their in-house testing plus independent strength tests. That one weighed in at just 630g (56cm) but as it would be so expensive to produce it could only occupy the same sort of market as the R5CA’s £7.5k arena, we wouldn't be massively surprised if a special addition ultra light Evo arrived sometime in the near future.

Check back to BikeRadar  for a first ride review of the new bike.

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User Comments

There are 17 comments on this post

Showing 1 - 17 of 17 comments

  • They are making some amazing CF frames - this at 695g or add just 250g and you can have that Flash carbon hardtail that you could hammer off road.

    Very impressive engineering.

    & price tags.

  • Never mind what is in the main piccies, it looks freakin' lovely in all black with deep rim wheels as per the bike skulking behind Chuckle Brother bloke and his herb scales that have been roped into weigh a frame.

  • They just need to make a Synapse using the same technology and I'm there!

  • Interesting they are still pursuing the lightweight route, despite UCI minimum weight limits for pro team race bikes, rather than the aero route most other manufacturers are chosing. Nice looking bike nevertheless.

  • Those chain stays look awfully small/thin to me. At 178 lbs I would worry about that a bit. I'm sure they are engineered for durability and stiffness but...... those stays just worry me when it comes to power to the rear end. And what is the new technology Cdale is using?

  • Crack'n fail sorry meant Cannondale.

    Why get lighter and lighter below the UCI weight limit.

    As NickHu said most manufacturers are going the aero route now.

    Looks good ,but how will you feel riding this when an overweight old guy comes past you up hill on his steel framed,8 speed tourer.

  • wonders of engineering but I don't really think I could trust something quite so light...one scrape and that would be it ! useless for Pro teams due to UCI weight limits (good thing in my book!) so is this really only going to sell to the rich and famous ?

    got to admire them for doing it though !

  • How much is this

  • Ban all carbon frames,that will teach em !

  • Crack'n fail sorry meant Cannondale. good one albirdave.

    that tag line is only about 20 odd years outdated.

  • Very interesting comments on suspension...I have a CAAD 8 that's a few years old and the rear is so stiff it skips the back wheel under power over bumps... also interesting that this bike probably weighs kilkos less than mine and is tested stronger....

  • Uh you all know Cannondale are in the business to make money right and not just supply pro teams right? Light weight is a big selling point at the high end of the road bike market, plus the article is pretty clear it's stiff and strong as well so the only trade-off for the lightweight will be cost. For the pros they can just add weights (if required), for the rest of us we can enjoy it 'as is'.

    I'm not actually a Cannondale fan but it looks great to me, can't wait for someone to do a road test - although as someone else said, it would need Synapse geometry before it would make it on my short-list.

  • I love the fact they are going down the lightweight route and making frames that are below the UCI weight limit. I do agree that for pro racing there should be a limit (to make it fairer and prevent manufactures churning out dangerously light equipment), but in all honesty how many of us race for a pro team, where these rules apply…? People who buy these sort of bikes don’t do it because they think they may get a late call up some day from Team Sky, they do so because they want (and can afford) the best of the best, enjoy having cutting edge equipment and want to get the best result from their performance. If I were in the market for a pro level bicycle, I think I’d rather spend my moolah on something like this….

  • its designed for people who wish to fund the cannondale race team when they purchase one. Its cool though there is a new material being developed called grapheen which bring frames down even further. It would be cool to actually have measured data to see how much difference all this weight saving and cost improves actual performance i.e. speed and time and aero dynamics!! As opposed to someone saying it handles well its stiff.... yawn my bikes do that and didnt cost 20k!. it might then be justified and i would consider buying one just so i could prance past people on the hills saying rider on your right move now!!

  • yocto i love this comment "because they think they will one day get a late call up from team sky" truly brilliant

  • I have had two supersix frames and both have had carbon failure. One seat-tube the other seat-stay. Would not suggests buying.

  • that tag line is only about 20 odd years outdated.

    Nice one russ0228

    But still relevant.

    4windydays

    Posted Fri 3 Jun,

    I have had two supersix frames and both have had carbon failure. One seat-tube the other seat-stay. Would not suggests buying.

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