All these brand-new bicycles don't build themselves. The days before the Tour are quite busy for pro mechanics - Ben Delaney / Immediate Media
Like many teams at the Tour, MTB Qhubeka will have A, B and C bikes for each rider and for each type of bike. In addition to the Cervelo S series aero bikes, the team will also have R series bikes for the cobbles of stage 4, plus P series time trial bikes - Ben Delaney / Immediate Media
MTN Qhubeka mechanic Stef van Zundert consults his notes on rider specs while assembling bikes - Ben Delaney / Immediate Media
Some mechanics keep spreadsheets. Other use the old fashioned method - Ben Delaney / Immediate Media
Saddle height, angle and setback are all dialed in for every bike so A, B and C bikes fit identically - Ben Delaney / Immediate Media
This BIKEsettings.com tool keys off of the bottom bracket for saddle setback measurement - Ben Delaney / Immediate Media
Giant bags full of new kit for IAM from Cuore must be sorted and delivered - Ben Delaney / Immediate Media
New handlebar tape before the race is a given - Ben Delaney / Immediate Media
Many A bikes are built up new from the box, while many back-up bikes are those that have already seen service - Ben Delaney / Immediate Media
Cofidis mechanics were working with Orbea staffers on the new Ordu time trial bikes - Ben Delaney / Immediate Media
Sometimes the simplest methods of record keeping are the best - Ben Delaney / Immediate Media
Who gets new gold bar tape at the Tour de France? - Ben Delaney / Immediate Media
Why, that would be Vino, the reigning Olympic road champion - Ben Delaney / Immediate Media
Vinokourov is no longer racing, but his bike still gets the (mostly) pro treatment before the Tour de France, where he is working as management on Astana - Ben Delaney / Immediate Media
One key part of the pre-Tour mechanic ritual is the team riders testing the equipment. Here, Giant-Alpecin prepares to head out on Giant Defy endurance bikes in prepration for the cobbled stage 4 - Ben Delaney / Immediate Media
Paris-Roubaix winner John Degenkolb is riding his Paris-Roubaix bike for stage 4, complete with the single bar-top brake lever - Ben Delaney / Immediate Media
In order for new tubulars to go on, the (not very) old ones have to come off - Ben Delaney / Immediate Media
Mechanics pre-stretch tubulars for easier mounting - Ben Delaney / Immediate Media
Some mechanics apply glue with toothbrushes - Ben Delaney / Immediate Media
Other mechanics like Giant's Ed Bekhuis use more traditional brushes - Ben Delaney / Immediate Media
Mounting tubulars sticky with wet glue is not as easy as pro mechanics make it look - Ben Delaney / Immediate Media
Is that a 3 or a 4mm? Ed Bekhuis' color-coded PB-Swiss Tools eliminates the confusion - Ben Delaney / Immediate Media
Paying for your bike to have every nut, bolt and component checked is worth it once in a while. - Ben Delaney / Immediate Media
A few Specialized Venge ViAS aero bikes are being built for the first time at the Tour de France - Ben Delaney / Immediate Media
The integrated front and rear brakes pose a bit of a learning curve for Specialized-sponsored teams' mechanics - Ben Delaney / Immediate Media
Tinkoff Saxo mechanic Rune Kristensen threads cables and housing into the Venge ViAS handlebar - Ben Delaney / Immediate Media
Lotto NL-Jumbo has multiple road bikes for each rider in the standard Oltre XR2 and endurance Ultimo CV framesets - Ben Delaney / Immediate Media
Not everything is picture-perfect before the Tour de France begins. But it will be - Ben Delaney / Immediate Media
Look's new 796 time trial bike for team Bretagne-Seche is an eye-catcher - Ben Delaney / Immediate Media
As a heatwave swept Holland in the days before the start of the 2015 Tour de France, pro mechanics were working feverishly to assemble, reassemble, fine-tune and polish hundreds of bicycles. BikeRadar went around to visit many of the mechanics as they wrenched away — many with aprons over naked torsos in the heat — and captured the gallery above.
With the Tour this year again including a cobbled stage — many riders are calling stage 4 the Paris-Roubaix stage, as it takes in a few sections of pavé from the spring classic — many teams brought endurance bikes as they would for Paris-Roubaix in addition to standard road and aero road bikes. Since the race this year starts with a time trial, those bikes have to be readied as well. And since each rider requires at least one, if not two, back-up bikes for each type of machine, the total number of bikes adds up quickly.
At this point in the season, riders' positions are solidified, and fit coordinates are standardized across all of their bikes. Some mechanics use spreadsheets to keep track of the data; others use detailed handwritten notes.
MTN qhubeka mechanic stef van zundert consults his notes on rider specs while assembling bikes: mtn qhubeka mechanic stef van zundert consults his notes on rider specs while assembling bikes
MTN Qhubeka mechanic Stef van Zundert consults his notes on rider specs while assembling bikes
But while all the fit coordinates are identical from one bike to the next, the componentry isn't always the same. Most often, the B or C bikes for riders will be lacking a power meter, or have a different power meter, while the A bike has the primary set-up.
Some bikes were being built for the very first time by mechanics, such as the Specialized S-Works Venge ViAS and the Look 796 time trial bike.
Some B or C bikes, however, already carry the battle scars of previous racing, with the telltale scuffs on rear derailleurs and nicks out of the paint.
Tyre choice and pressure for stage 4 remained a point of discussion for riders and mechanics in the days before the Tour. While there are cobbles, there are only seven sectors with a total distance of 13.3km — nowhere near the amount in the Paris-Roubaix. So riders want their tubulars to be light and fast across the pavement of the 224km stage. However, riders also want to be as comfortable as possible, with as much traction as possible, across those 13.3km of cobbles.
Paris-Roubaix winner john degenkolb is riding his paris-roubaix bike for stage 4, complete with the single bar-top brake lever: paris-roubaix winner john degenkolb is riding his paris-roubaix bike for stage 4, complete with the single bar-top brake lever
Paris-Roubaix champion John Degenkolb heads out to test his Giant Defy from the Hell of the North for use on the cobbled stage 4. Note the bar-top brake lever
MTN Qhubeka head mechanic Klas Johansson said his riders will likely start with 6bar/87psi with the hope or expectation that the air pressure will decrease to about 5.5bar/80psi over the first few hours of racing before they hit the stones.
Garmin-Cannondale mechanic Alex Banyay said his riders will be running the same set-up they did back in April at Paris-Roubaix.
Click through the gallery above for a closer look at the pro mechanics at work.
Ben Delaney is a journalist with more than two decades of experience writing for and editing some of the biggest publications in cycling. Having studied journalism at the University of New Mexico, Ben has worked for Bicycle Retailer & Industry News, VeloNews and BikeRadar. He has also previously worked as Global Brand Communications Manager for Specialized. Ben covers all things road and gravel, and can be found logging big miles in the Rocky Mountains that nestle alongside his home in Boulder, Colorado. He has covered the most important bike races in the sport, from the Tour de France and Tour of Flanders, to the Unbound gravel race, and specialises in tech content, showcasing what the pros are riding and putting everyday equipment through its paces.
This website is owned and published by Our Media Ltd. www.ourmedia.co.uk