North American Handmade Bicycle Show (NAHBS) 2011: Part 6

A pair of truly bespoke 'constructeur' bikes decorates the floor

Brett Horton was asked by his wife, Shelly, to find a town bike "under $500" that she could use to ride with the couple's four-year-old son, Trevor. Most people would have simply purchased something at a local bike shop, but not Horton, who along with Shelly co-owns and operates The Horton Collection in San Francisco, California – perhaps the world's most comprehensive collection of bicycle racing memorabilia.

Instead, what transpired was a months-long process that ultimately escalated into not one but two truly bespoke "constucteur" machines built in collaboration with some of the finest bicycle companies in the industry. Brett's bike was built by Bishop Custom Handcrafted Bicycle Frames in Baltimore, Maryland with an "art nouveau" theme that included intricately carved new old stock Everest 'batman' aero lugs.

Shelly Horton's mixte, meanwhile. was made by Bilenky Cycle Works in Philadelphia, Pennsylvania with an "art deco" motif and lugs apparently inspired by a door in a train station. Legendary painter Joe Bell, who Horton says used more than 17 separate coats per frame, did the immaculate finish work on both bikes. 

Shelly Horton asked her husband to get her a $500 town bike to ride with the couple's four-year-old son. Months later, this is what she got

Unlike other bikes at NAHBS – even the most impressive ones – both of Horton's machine are truly custom in nature from head to toe, comprising not only bespoke framesets but with nearly every component built as a true one-off specifically for this project. Much of the work was done by Phil Wood, including the custom aluminum hub shells housing Rohloff internals out back and Schmidt dynamo guts up front.

Wood was also responsible for the chainrings, cogs, rear dropouts, pedal cages, and even special eccentric bottom brackets that fit inside standard-diameter threaded shells. Additional pending items include center-pull brake calipers, crankarms, and headsets. Rims, meanwhile, were specially fabricated by Italy's Ghisallo using mahogany inlays in the beech substrate.

The custom beech and mahogany rims mark the first time Ghisallo have made wooden rims with an inlay

Special stainless steel half-clips were made by Ron Andrews of King Cage, and Brooks provided subtly tweaked versions of their B-33 and B-57s leather saddles. Even Italian tubing powerhouse Columbus tossed their hat into the ring, digging out some new old stock but also cutting new tooling to draw the 14mm-diameter mixte tubes on Shelly's bike – along with proper "Citta Donna" and "Urbano" labels to make it official.

Horton says the inspiration for both bikes comes from a pair of vintage CLB chain guards, crudely stamped from sheet metal and originally intended for value bikes. From there, he had the original logos replaced with his own Horton Collection icon, the windows were deburred, and both pieces were finally polished to a high-quality finish. 

The chain guard that started it all. Brett Horton says these stand-in crankarms will ultimately be replaced with custom ones machined by Phil Wood

Horton estimates that over 2,000 man hours have been invested into the 'his and hers' town bikes. While it's impossible to put a monetary value on the time and materials most of the companies contributed to the two bike builds, the cost of the project would likely extend into six digits.

Despite the fantastic appearance of the bikes, Horton says they're not done yet, with additional items to come later in the season such as custom-bent bars made by Cinelli and proper head tube badges. As for that original simple request, several months have gone by and Trevor is now five but Horton says these bikes aren't meant to be "wall queens". 

Bilenky Cycle Works fabricated this stunning front brake cable hanger

He and Shelly took them for their inaugural ride on the Sunday after the North American Handmade Bicycle Show. "We intend to be reasonably nice to the bikes by sparing them the abuse of off-road riding through this year's show season," Horton told us.

"To preserve the 'show' look, Phil Wood made extra pedal plates, chainrings and cogs which will be put on and removed as needed. After that, they become normal bikes that are used on pavement and dirt alike, lugged around on car racks, put on airplanes and ultimately ridden into the ground as they were designed to do."

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