Sea Otter Classic 2024 | The best weird and wonderful tech from the USA's biggest cycling trade show

A bikepacking BMX, plastic handlebars and more

Jack Luke / Our Media

Published: April 26, 2024 at 7:12 pm

This year’s edition of Sea Otter was awash with cool new road bikes, mountain bikes and gravel bike tech, but ample nuggets of charming niche weirdness could still be found. 

Sea Otter is not the wacky free-for-all that is Eurobike, where thousands of brands vie for attention by hawking odd wares, but gems such as a bikepacking BMX and plastic handlebars were still found nestling between taco trucks and mainstream tech.

Here are our five weirdest and wonderful-est cycling tech highlights from this year’s edition of Sea Otter.

Paul Components x HotSalad x Sierra Nevada Sierra Roamer bike

Paul Components x Sierra Nevada Roamer bike
Paul Components' custom bike never disappoints. - Jack Luke / Our Media

Paul Components has now commissioned a one-off custom bike in conjunction with neighbours, Sierra Nevada Brewing, for seven editions of Sea Otter.

This year’s bike – a monster cross drop bar shred sled – from HotSalad Bikes is quite something.

Paul Components x Sierra Nevada Roamer bike
The silver White Industries cranks are a perfect match for the bike. - Jack Luke / Our Media

The bike is decked out with a SRAM GX Eagle drivetrain, White Industries M30 cranks, a handsome polished Manitou Mattoc fork, Sim Works To Smile bars and, of course, full Paul Components regalia. 

Custom anodising perfectly matches the harlequin-wrapped bars. 

Paul Components x Sierra Nevada Roamer bike
That custom anodising is something to behold. - Jack Luke / Our Media

Igus injection-moulded plastic handlebars

Igus plastic handlebars
Would you ride plastic handlebars? - Jack Luke / Our Media

Igus, better known for its one-piece plastic frames, is developing handlebars (and other components) made from recycled plastic.

Igus uses a patented process, over-moulding an outer plastic layer over a lattice core to provide stiffness similar to an alloy bar.

The bar is fully recyclable and weighs 380g in an unspecified width. Igus says this compares to an average of around 300g for an equivalent alloy bar. 

Igus plastic handlebar
Igus had grey and black bars on show. Other colours are also possible. - Jack Luke / Our Media

Different colours will be available by compounding pigments during the moulding process. Igus intends to offer colour-matched cranks and pedals.

Igus expects to see the bars specced by OEMs on kid’s bikes, bike share schemes and commuting bikes, with the potential for aftermarket availability.

Igus says it is also about to begin manufacturing its one-piece plastic frames, which first appeared in 2022, having invested in a 20-ton mould “the size of our Sea Otter booth.” 

Kogel Kollosos oversized pulley wheel cage

Kogel Kolossos oversized pulley wheel
It's now trite to describe something as 'fast standing still'... but still. - Jack Luke / Our Media

Oversized pulley wheel systems are a popular marginal gain for drivetrain friction weenies. 

Larger pulley wheels reduce drivetrain drag because the chain articulates less as each link moves through the derailleur. 

Kogel has taken its oversized pulley wheel system a step further with the Kollosos – an oversized pulley system hidden beneath a striking aero fairing. 

Kogel Kolossos oversized pulley wheel
Kogel also produces fun neon-coloured versions of its cages. - Jack Luke / Our Media

The cage debuted on a wild custom Scott Foil RC made by Dangerholm – a large Swedish man with a penchant for short shorts and custom bikes.

Kogel does not supply claimed aero savings for the cage, but heck at least you’ll look fast with it fitted to your bike. 

The cage is available for SRAM 12-speed or Shimano 11-speed road bike derailleurs in a black or silver finish. 

Kyoot Itty Bitty minivelo/bikepacking BMX

Kyoot bikes Itty Bitty
We so badly wanted to take this home. - Scott Windsor / Our Media

Kyoot’s – pronounced ‘cute’ – Itty Bitty minivelos were a highlight of the show.

Developed by BMXer and industry veteran, Phil Bailey, Kyoot’s bikes are designed to be ridden hard – jumps are strongly encouraged here.

Pitched as a minivelo, the bikes are based on simple standards. Except a 20in disc wheelset, 100/135mm spacing, 31.6mm seat posts and a standard ISO bottom bracket, your very own Itty Bitty can probably be built with spare parts. 

The bikes are similar to the Velo Orange Neutrino, though slightly simpler, foregoing sliding dropouts, featuring fewer accessory mounts and using less ornate tube shaping. 

They’re also slightly cheaper, at $699 for a frameset versus $825 for the Neutrino. A complete itty bitty can be yours for $1,599. 

Kyoot’s bikes are currently only available in the US but is seeking international distributors. 

Sava STJARN 8.0/Dream Maker integrated aero road bike

Sava STJARN 8.0/Dream Maker integrated aero road bike 1
Sava's aero road bike has a front end you won't forget in a hurry. - George Scott / Our Media

We’ll end on a bike with a foot firmly in the weird camp of this weird and wonderful roundup.

The Sava Stjarn (or Dream Maker, depending on where you look) is a wild aero road bike with an unusual dual crown fork.

Sava STJARN 8.0:Dream Maker integrated aero road bike 2
The blades of the fork join the bar somewhere beneath the tape around the tops. - George Scott / Our Media

Unlike a conventional dual crown fork, the blades of the Sava’s wide stance fork bend outward near the top of the hourglass-shaped head tube, joining the one-piece cockpit beneath the ramps of the bars.

Fork blades (or stanchions) generally attach to an additional crown above the head tube on a dual crown fork, hence the name.

Sava Dreammaker at Sea Otter 2024
Aero tubes for the Dream Maker. - George Scott / Our Media

Factor employed a similar(ish), albeit far narrower, design on its Vis Vires road bike launched back in 2013. However, it’s on the track that wide-stance dual crown forks have found favour.

Beyond that, the bike demonstrates many common contemporary aero features, with dropped seat stays and aero-shaped tubing. 

Available in two sizes, for €6,699 you get a full Dura-Ace Di2 groupset, Sava’s own carbon wheelset and a Fizik saddle. 

Sava Dreammaker at Sea Otter 2024
Another look at that front end. - George Scott / Our Media