Smaller panels are cut out using a powered hand tool and a few with scissorsJamie Wilkins / Immediate Media
Huge specialist printers produce the transfer papers. Verge chooses to lay out the panels in a consistent pattern rather than filling every space. It uses more of the expensive paper but aids quality controlJamie Wilkins / Immediate Media
The band saw can cut through many layers of fabric when there are lots of a single sizes to do. The speed and accuracy of the operators is really impressiveJamie Wilkins / Immediate Media
Stitching the chamois in place is a process that involves a dedicated sewer and a workstation specific to the type of thread and stitchJamie Wilkins / Immediate Media
The bundles of fabric become top quality race gear in a matter of momentsJamie Wilkins / Immediate Media
After sewing, items go through this workstation where all the threads are trimmedJamie Wilkins / Immediate Media
The sizes are also checked to make sure the 96cm chest jersey you ordered is exactly thatJamie Wilkins / Immediate Media
This ribbed aero fabric gets racers pretty excited and here’s about a mile of itJamie Wilkins / Immediate Media
Verge’s heat-pressed branding is subtle. It understands that custom kit is all about the club or team and its sponsorsJamie Wilkins / Immediate Media
Colour swatches for every shade you can imagine ensure an accurate match, whether your club kit is teal or duck egg blueJamie Wilkins / Immediate Media
